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Reach workbench: zones, grip paths, cycle time (3D)

About this app

A 3D workbench with reach zones I to IV: drag bins and the screwdriver, an assembly cycle runs as a hand movement, and cycle time and output change live. P5 woman, P50 and P95 man show why the smallest person decides.

With explain mode: an AI tutor walks you through the app, points out what matters in the scene and answers your questions.

Reach and work zones

An assembly workplace is divided into zones: the work centre with both hands in the field of vision, the extended work centre, the one-hand zone for parts gripped often and the extended one-hand zone for part containers. The physiological maximum reach of the smallest intended person decides, often the 5th percentile of women.

What the app shows

A workbench seen from above at an angle, a seated person and the zones as arcs on the table. An assembly cycle runs as a hand movement. Times follow a simplified model explained in the info panel.

What you can try

Drag bins and tools across the table and switch between the persons P5 woman, P50 and P95 man. A layout for the average works for the middle person, while several places are out of reach for the smallest.

Frequently asked questions

Which reach zones exist at a workplace?
Work centre, extended work centre, one-hand zone and extended one-hand zone, from the inside out.
Why plan for the 5th percentile?
What the smallest intended person can reach, all taller people can reach too. With the average, parts would be out of reach for smaller people.
How does reach distance affect time?
Longer distances cost time per grip, body movements even more. Over many cycles that means clearly fewer pieces per shift.
What can I do in the app?
Drag bins and tools, switch persons, compare layouts and run the cycle.

Subject: Industrial Engineering

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